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Cost Optimization

1

Material Optimization

Material Selection: Manufacturers can recommend cost - effective materials based on the specific application scenarios of the customer's motor (such as home appliances, industrial motors, new energy vehicles, etc.). For instance, choose low - grade silicon steel sheets for scenarios with not - so - high performance requirements; for high - efficiency motors, recommend silicon steel sheets with high permeability and low iron loss to reduce long - term operating energy consumption.

2

Process Improvement

Stamping Process Optimization: Use high - speed stamping technology and automated production lines to boost production efficiency and cut labor costs. Also, optimize mold design to extend mold life and reduce mold replacement and maintenance costs.

3

Layout Optimization

Common layout methods include stamping core parts of different sizes on the same sheet, using nested layout; single - cavity, double - cavity, triple - cavity, even six - cavity layout; straight - bar layout for integral cores; segmented and staggered layout for long - strip cores. Optimizing stamping layout can significantly improve material utilization.

4

Production Management

Lean Production: Introduce lean production concepts to reduce waste (such as waiting time, over - processing, etc.) in the production process, enhance production efficiency, and lower manufacturing costs.

Inventory Management: By accurately forecasting demand and managing inventory, reduce the accumulation of raw materials and finished products, and lower capital tie - up costs.

5

Quality Control

Quality Improvement: Through a strict quality control system, reduce the defect rate in the production process and lower rework and scrap costs.

Inspection Optimization: Use automated inspection equipment to improve inspection efficiency, reduce labor inspection costs, and ensure product consistency.

6

Customization Services

Customization on Demand: Provide customized core design solutions based on the customer's specific requirements to avoid cost waste from over - design. For example, offer flexible customization services for small - batch, multi - variety customers.

Quick Response: For urgent orders, manufacturers can shorten delivery cycles by optimizing production scheduling, helping customers reduce inventory pressure and capital tie - up.

7

Logistics and Packaging Optimization

Packaging Optimization: Use more economical packaging methods (such as reusable packaging boxes) to reduce packaging costs while ensuring cores are not damaged during transportation.

Logistics Optimization: Optimize logistics plans (such as centralized shipping, choosing more economical transport methods) to lower shipping costs.

8

Supply Chain Optimization

Supplier Integration: Establish long - term partnerships with high - quality raw material suppliers to ensure material quality and get more favorable purchase prices.

Bulk Purchasing: For customers with long - term stable demand, manufacturers can purchase raw materials like silicon steel sheets in bulk to reduce procurement costs and pass on some of the savings to customers.

9

Long - Term Cooperation

Strategic Cooperation: Build a long - term strategic partnership with customers to provide more competitive prices and priority supply services. For example, sign annual framework agreements to ensure customers get stable prices and supply guarantees.

Through the above detailed cost optimization plan, motor core manufacturers can help customers achieve cost reduction and efficiency from materials, processes, design, production, supply chain and other links to improve the overall competitiveness. At the same time, these solutions can also provide customers with more cost-effective and better service experience.
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